PAPR Welding Helmets: An Effective Solution for Welders

Introduction to PAPR -Air Fed Welding Helmets

Welding is an important process in various industries, from construction to manufacturing. The new implementation of PAPR welding Helmets allows for a reduction in the amount of hazards like toxic fumes that welders are exposed to. Personal protective equipment (PPE) is essential to protect welders from these hazards. In this article, we’ll explore what PAPR welding is, its benefits, how it can help welders, Is a PAPR welding helmet worth it, and PAPR welding helmet alternatives.

What is PAPR Welding?

PAPR welding is a type of respiratory protection system used by welders to filter and purify the air they breathe while working. The system consists of a helmet, a powered air-purifying respirator, and a battery-powered blower that pulls air through filters to remove harmful particles and fumes. At Norsemen/Welder’s Choice we offer some of the best Air Fed Welding Helmets in the UK and Ireland.

air fed welding helmet

Is a PAPR welding helmet worth it?

Benefits of PAPR Welding

PAPR welding offers several benefits over other forms of respiratory protection, including:

  1. Safety First: The number one benefit of using a powered air welding helmet is the enhanced safety it provides. With its integrated respiratory protection, you’ll be shielded from harmful fumes, gases, and particulates that are often released during welding processes.
  2. Breath of Fresh Air: Traditional welding helmets can sometimes leave you feeling stuffy due to poor ventilation. A PAPR helmet, on the other hand, delivers a constant stream of clean, filtered air, ensuring you can breathe comfortably throughout your work sessions.
  3. Unobstructed Vision: Clarity is key in welding, and a PAPR helmet doesn’t disappoint. It eliminates the need for a traditional mask, giving you an unobstructed view of your workpiece. This means you can achieve precise welds without compromising on safety.
  4. Increased Productivity: When you’re breathing clean air and can see your work clearly, your overall productivity increases. You won’t need to take as many breaks due to discomfort or restricted vision, leading to more work done in less time.
  5. Less Fatigue: The lightweight design of PAPR helmets reduces strain on your neck and shoulders, allowing you to work for longer periods without experiencing excessive fatigue. This translates to improved focus and better weld quality.

See the Miller New Miller PAPR Working

How PAPR Welding Works

PAPR welding systems consist of three main components: the helmet, the blower unit, and the filters. The blower unit pulls air through the filters and circulates it into the helmet, where it is breathed in by the welder. The filters remove harmful particles and fumes, ensuring that the air the welder breathes is clean and safe.

Choosing the Right PAPR Welding Helmet

When choosing a PAPR welding system, several factors must be considered. These include the level of protection required, the weight and comfort of the system, and the type of work being performed. It is essential to choose a system that provides the necessary level of protection while still being comfortable enough to wear for extended periods.

Consider the cost of replacement filters and the cost of the inner and outer protective covers. Speedglas PAPR units are very popular and a descent unit but the cost of their replacement filters and lenses are extremely high making the ongoing upkeep a big investment. At Norsemen Safety/Welder’s Choice, we always recommend the Miller PAPR welding helmet system because not only does it come with two batteries, but the cost of replacement spares are much more cost affordable then many of the competative units.

jackson airmax translight flip 455

PAPR Welding Helmet Alternatives

Powered air helmets can be expensive for certain use cases, this means that some people would want to know what the next best alternative would be. The CleanSpace Pro powered respirator, this allows for you to be able to keep your current helmet and still be able to have a respirator. CleanSpace PAPR gives the welder total protection without the weight of a standard powered air welding helmet system.

image

In Conclusion:

PAPR welding is an effective solution for welders looking to protect themselves from the hazards of welding. The system provides superior protection, greater mobility and comfort, and increased productivity. When choosing a PAPR welding system, it is essential to consider the level of protection required, the weight and comfort of the system, and the type of work being performed. With the right PAPR welding system, welders can work safely and efficiently while reducing the risk of respiratory issues and other related health problems.

FAQs

  1. Is PAPR welding more expensive than other forms of respiratory protection? PAPR welding systems can be more expensive than other forms of respiratory protection, but they offer superior protection and can increase productivity, making them a worthwhile investment.
  2. Can PAPR welding systems be used in all welding applications? PAPR welding systems can be used in most welding applications, but it is essential to choose a system that provides the necessary level of protection for the specific application.
  3. How long do the filters in PAPR welding systems last? The lifespan of the filters in PAPR welding systems depends on several factors, including the type of filters used and the environment in which they are used. It is essential to follow the manufacturer’s recommendations for filter replacement to ensure optimal performance.
  4. Are PAPR welding systems comfortable to wear for extended periods? PAPR welding systems are designed to be lightweight and comfortable to wear for extended periods, reducing fatigue and increasing productivity.
  5. Can PAPR welding systems be used in combination with other PPE? PAPR welding systems can be used in combination with other PPE, such as gloves, eye protection, and hearing protection, to provide comprehensive protection for the welder.

PAPR Welding Helmets: An Effective Solution for Welders

The 3 BEST Respiratory Products for Welding

Do Welders need to wear respirators?

The 3 Best Respiratory Products for welding are being suggested because in February 2019, the HSE strengthened its enforcement expectation for all welding fume protection methods, including mild steel welding because general ventilation does not achieve the necessary control. There is new scientific evidence from the International Agency for Research on Cancer that exposure to mild steel welding fume can cause lung cancer and possibly kidney cancer in humans. The Workplace Health Expert Committee has endorsed the reclassification of mild steel welding fume as a human carcinogen. More information can be seen at http://www.hse.gov.uk/safetybulletins/mild-steel-welding-fume.html.

The new fume control regulation was created to protect the welder and anyone else in the area that inhales welding fumes. The first requirement is to make sure exposure to any welding fume released is adequately controlled using engineering controls, typically LEV (Local Exhaust Ventilation). Where engineering controls alone cannot control exposure, then adequate and suitable RPE should be provided to control risk from any residual fume.

Putting the LEV Regulatory Compliance to the side for the moment, let’s look at how to protect the welder and the people in the welding area.

What The 3 BEST Respiratory Products for Welding Should I use?

  1. The Elipse P3 Protective Respiratory Mask SPR501

Don’t want to throw away your trusty Welding Helmet? Consider the Elipse P3 Respirator. The Elipse P3 Respirator SPR501 is a high-quality half mask, perfect for both DIY & Commercial use. It can be used for a range of work, such as stonemasonry, metalworking & welding. It carries the highest classification for a particulate filter and achieves 99.98% at 0.3-micron efficiency.

The Elipse P3 R Nuisance Odour respirator combines a particulate filter with an activated carbon cloth to provide the ability to remove low level odours. It will protect against all of the contaminants listed above, plus the additional contaminants listed below. Typical applications would be in food processing, pharmaceutical production and laboratories. Replacement filters available.

You can buy this mask at: https://0d04d28e-72a4-47fa-b9bd-42897efedf67.cc12.conves.io/product/elipse-p3-respirator-mask/

The 3 BEST Respiratory Products for Welding

Pros:

  • Fits comfortably under most Welding Helmets
  • Cost Effective
  • Easy-to-replace Filters

Cons:

  • Requires Face Fit testing on an annual basis – this can be done through the supplier you purchase the product from
  • You must be clean shaven to safely use this product

  1. The Miller PAPR w/Titanium 9400 Helmet

Need to Weld & Grind but haven’t got the patience for button fiddling on the side of your helmet? Take a look at the Miller PAPR Air fed Welding Helmet (Powered Air Respirator).

You can buy this helmet at: https://0d04d28e-72a4-47fa-b9bd-42897efedf67.cc12.conves.io/miller-papr-w-titanium-9400i-helmet.html

The 3 BEST Respiratory Products for Welding

Pros:

  • Lift-Up-Front makes Grinding easy while still protected from fumes
  • Lightweight 1.47kg Blower
  • 3-Year Warranty on Automatic Lenses (ADF) & 2 Year Warranty on the Battery
  • InfoTrackâ„¢ Miller Technology
  • Large Viewing Area
  • Comfortable Headband
  • No ‘Clean Shaven’ requirements for safe use

Cons:

  • Not as light as the other respiratory options
  • Higher price compared to other respiratory options
  • Only useful for Welders – not suitable for other applications requiring respiration

  1. TheClean Space Powered Air Respirator ‘The All Rounder’

Welding, Grinding or Working in & around Welding? The Clean Space (PAPR) Powered Air Respirator is the air fed mask for you!

You can buy this mask at: https://0d04d28e-72a4-47fa-b9bd-42897efedf67.cc12.conves.io/cleanspace-2-powered-respirator.html

The 3 BEST Respiratory Products for Welding

Pros:

  • Can be used as an Air Fed Welding mask, as it fits under most Welding Helmets
  • Single masks can be purchased to use on one Power Pack – this is great for shift workers
  • Lightweight & compact
  • No Hoses, Cables or Belt mounted battery packs
  • 8 Hours Run Time
  • No Servicing or Maintenance requirements
  • Suitable for Metal fabrication & Welding, Chemical or Biological material handling, Maintenance & Cleaning, Grain & Food Handling, High dust environments and Stone, Cement & Concrete handling.

Cons:

  • Face Fit testing required – this can be done by the supplier
  • Clean Shaven is required for safe use of the product

Blog written by Norsemen Safety & Welder’s Choice Ltd.

cropped Norsemen Welding Safety Logo
Norsemen Welding Safety Logo
CONTACT DETAILS
OUR HOURS
8 AM – 5 PM Monday – Thursday
8 AM – 4 PM on Friday
Safety Equipment
Welding Equipment
Find The Right Equipment Faster